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info@rigelindia.in
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Metal Separators
Metal Separators
Metal Separators for Industrial Product Purity
Metal separators are critical inspection systems designed to detect and eliminate metallic contaminants from bulk materials, liquids, powders, or packaged goods during production. These systems ensure product purity by reliably identifying ferrous, non-ferrous, and stainless-steel particles that may accidentally enter the production line. By using advanced sensor technology and fast-reacting rejection mechanisms, metal separators protect downstream equipment from damage, enhance product quality, and help companies meet strict regulatory and food safety standards. Their adaptability across industries such as food processing, pharmaceuticals, plastics, and chemicals makes them an essential part of modern, efficient, and contamination-free manufacturing operations.
VA - Digital2 / MESEP
π Overview:
The VA Metal Separator by Pulsotronic is a high-precision system designed for detecting and separating metallic contaminants from free-falling bulk materials in industries like plastics, pharmaceuticals, chemicals, and food processing.
Built with durable stainless steel construction, it ensures fast, reliable detection and safe ejection of ferrous, non-ferrous, and stainless-steel metals.
Different models are available with various aperture sizes (from 19 mm to 94 mm) and can be adapted with different operating electronics depending on the application needs.
βοΈ Key Features:
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Maintenance-free mechanics for long life.
β
High sensitivity detection with options for DigitalΒ² or MESEP electronics.
increase plant efficiency
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Wide range of accessories like pneumatic cooling, wear-resistant models, and certified test pieces.
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Protection Class IP65
β Continuous monitoring with multiple alert systems.
β Different control electronics available based on customer requirements.
| Type | VA 25 | VA 35 | VA 50 | VA 70 | VA 100 |
|---|---|---|---|---|---|
| Aperture β D model MESEP VA | not available | 29 mm | 45 mm | 65 mm | 94 mm |
| Aperture β D | 19 mm | 29 mm | 45 mm | 65 mm | 94 mm |
| Material – ejection unit | Stainless Steel | ||||
| Material – base frame | Aluminium / Stainless Steel | ||||
| Material – protection tube | Phenolic Resin | ||||
| Payload | Max. 50 kg | ||||
| Weight | ~ 17 kg | ||||
| Storage Temperature | -10Β°C to 60Β°C | ||||
| Operating Temperature | 0Β°C to 50Β°C | ||||
| Protection Class | IP50 | ||||
| Electrical Connection | See datasheet of the control units | ||||
| Pneumatic Connection | 4β6 bar, filtered, free of water and oil; 1/8″ β male nippel | ||||
| Max. Drop Height of Bulk Material | 0β600 mm (from top edge) | ||||
| Throughput | 450 l/h | 600 l/h | 2,000 l/h | 5,400 l/h | 11,000 l/h |
KR - M - Pulse2Pro / Digital2
π Overview:
The KR Series Metal Separator by Pulsotronic is a high-precision inspection system engineered to detect and eliminate metallic contaminants from free-falling products. Crafted entirely from stainless steel with a robust IP65-rated design, the KR series ensures outstanding durability, even in harsh industrial environments.
Designed for industries like food processing, plastics, and chemicals, the KR separator supports extremely high material throughputs (up to 100,000 l/h) while maintaining maximum sensitivity. The system uses advanced sensor coils located in the upper section of the separator, triggering pneumatic ejection mechanisms to safely separate contaminated material. With a variety of models (KR100, KR120, KR150, KR200, KR250, KR300), it offers flexible integration into existing production lines, supported by remote-control panel options (up to 10m distance) for hard-to-reach areas.
βοΈ Key Features:
β High Throughput Capacity: Handles free-flowing materials at rates from 12,000 l/h to 100,000 l/h depending on the model.
β Remote Operation Panel: Control panel can be installed up to 10 meters away for easy operation in hard-to-reach areas.
β Flexible Integration: The stainless steel frame can be easily mounted onto existing piping systems or support structures.
β Wide Range of Models: Available in KR100, KR120, KR150, KR200, KR250, and KR300 with varying throughput capacities and aperture sizes.
β Protection Class IP65: Ensures resistance against dust and water, allowing operation in demanding environments.
β Adaptable for Abrasive Materials: Available in wear-resistant versions for tough materials like grains, chemicals, or rough powders.
β High Sensitivity Detection: Capable of detecting ferrous (Fe) and stainless-steel (SS) particles with minimal size thresholds using M-Pulse2pro or Digital2 electronics.
β Maintenance-Free Mechanism: Robust mechanical design requires no routine maintenance, minimizing operational interruptions.
| Type | KR100 | KR120 | KR150 | KR200 | KR250 | KR300 |
|---|---|---|---|---|---|---|
| Material-ejection unit | Stainless Steel | |||||
| Material-base frame | Stainless Steel | |||||
| Material-protection tube | POM | |||||
| Storage Temperature | -10Β°C to 60Β°C | |||||
| Operating Temperature | 0Β°C to 50Β°C | |||||
| Protection Class | IP65 | |||||
| Pneumatic Connection | 4β6 bar, filtered, free of water and oil; self-sealing-coupling – fitting NW 7.2 | |||||
| Throughput | 12,000 l/h | 16,000 l/h | 25,000 l/h | 44,000 l/h | 69,000 l/h | 100,000 l/h |
| Bulk Characteristics | Free Flowing | |||||
| Type | KR100 | KR120 | KR150 | KR200 | KR250 | KR300 |
|---|---|---|---|---|---|---|
| M-Pulse2pro Fe | 0.4 | 0.5 | 0.6 | 0.8 | 1.0 | 1.2 |
| M-Pulse2pro SS | 0.9 | 1.0 | 1.2 | 1.5 | 1.8 | 2.0 |
| Digital2 Fe | 0.5 | 0.8 | 0.9 | 1.3 | 1.6 | 1.8 |
| Digital2 SS | 1.2 | 1.4 | 1.6 | 2.0 | 2.2 | 2.5 |
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We are a leading provider of pharma-grade machinery including weighing systems, X-ray inspection, checkweighers, and barcode vision toolsβbuilt for precision and compliance.
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